MagLev Fan

The aim of the project is to manufacture a simple, efficient and cost effective fan which overcomes most of the drawbacks of the conventional fans available in the market. The system of MagLev fan works on the principle of magnetic levitation, which suspends the rotor of the fan in a cushion of air, such that the rotor is completely independent of the stationary parts of the fan, thus providing less chance for friction. The considerable reduction in the friction also helps to reduce other loss factors such as noise, heat etc. The independent motion of the rotor also helps to attain greater speeds under less power, reducing power consumption. The other advantages of the fan includes high temperature endurance, longer life, prevention of dust penetration, multiple orientation with no noise occurred, lower power consumption, cost effectiveness and less maintenance.

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PROJECT DETAILS

When the supply is switched on, the fan rotates as a conventional fan. As the fan picks up the speed, the electromagnets provided above the rotor gets magnetized and lifts up the rotor from the supporting ball bearing structures and rotates on a cushion of air, above the ball bearings and below the electromagnets. The speed controlling of the fan can be brought about by using either electronic regulator of capacitive regulator. While switching off the fan, the electromagnet slowly loses the magnetization and the rotor smoothly lands back onto the ball bearings given below, giving no possible chance for wear and tear.

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LITERATURE SURVEY

“Three- dimensional Flux Analysis and Guidance Path Design of an Axial-flow Radial flux Permanent Magnet Motor”

Cheng-Tsung Liu, Tsung-Shiun Chiang, and Alex Horng,

Department of Electrical Engineering,

National Sun Yat-Sen University Kaohsiung, Taiwan

This paper will provide a detailed field analysis of a specially designed axial-flow radial-flux permanent magnet motor f or cooling fan applications. By implementing an iron s trip segment at the stator base, this motor can provide a stable guidance force in its axial direction, such that the operation al vibrations can be minimized and the undesired forces applied onto associated bearing system can be reduced. Supported by dynamic magnetic circuit modeling and three-dimensional finite element analysis, the motor operational fluxes and forces will be analyzed. Results showed that excellent performance and enhanced reliability objectives can all be achieved by this motor.

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“Three-dimensional Force Analyses of an Axial-flow Radial-flux Permanent Magnet Motor with Magnetic Suspension”

Cheng-Tsung Liu, Tsung-Shiun Chiang, and Alex Horng,

Department of Electrical Engineering,

National Sun Yat-Sen University Kaohsiung, Taiwan

This paper will provide a thorough evaluation of a specially designed axial-flow radial-flux permanent magnet motor for cooling fan applications. With a passive magnetic suspension segment implemented, the design objective of this motor is to provide a stable guidance force in its axial direction, such that the vibration effects at the entire rotor operational positions can be minimized and the net radial forces applied onto associated bearing system can be alleviated. Supported by dynamic magnetic circuit modeling and static/quasi-dynamic three-dimensional finite element analyses, the operational forces of such motor, either with or without magnetic suspension, at its respective radial, axial, and tangential directions will all be evaluated. Results show that the motor, which being implemented with a low-cost passive magnetic suspension segment, can supply excellent operational characteristics and thus enhance the operational reliability

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“Review of maglev train technologies”

Hyung-Woo Lee, Ki-Chan Kim and Ju Lee

Korea Railroad Res. Inst., Uiwang, South Korea

This paper reviews and summarizes Maglev train technologies from an electrical engineering point of view and assimilates the results of works over the past three decades carried out all over the world. Many researches and developments concerning the Maglev train have been accomplished; however, they are not always easy to understand. The purpose of this paper is to make the Maglev train technologies clear at a glance. Included are general understandings, technologies, and worldwide practical projects. Further research needs are also addressed.

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“Pulsed linear induction motors in Maglev applications”

K. Davey

American Maglev Inc., New Smyma Beach, FL, USA

Linear induction and synchronous motors have been the favored approaches for achieving linear propulsion in the Maglev community. One alternative is PLIM, a less conventional pulsed linear induction motor. Among the advantages realized through PLIM are elimination of low power factor power transfer, smaller end winding overhang, and simpler electronics. Examined in this document are various embodiments of this approach with discrete rectangular guide way coils, and the tradeoffs to using full wave and half wave excitation pulses.

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HISTORY

The first rotary ceiling fans appeared in the early 1860s and 1870s, in the United States. At that time, they were not powered by any form of electric motor. Instead, a stream of running water was used, in conjunction with a turbine, to drive a system of belts which would turn the blades of two-blade fan units. These systems could accommodate several fan units, and so became popular in stores, restaurants, and offices. Some of these systems still survive today, and can be seen in parts of the southern United States where they originally proved useful.

The electrically powered ceiling fan was invented in 1882 by Philip Diehl. He had engineered the electric motor used in the first electrically powered Singer sewing machines, and in 1882 he adapted that motor for use in a ceiling-mounted fan. Each fan had its own self-contained motor unit, with no need for belt drive.

Meanwhile, electric ceiling fans became very popular in other countries, particularly those with hot climates, such as India and the Middle East, where a lack of infrastructure and/or financial resources made energy-hungry and complex Freon-based air conditioning equipment impractical. In 1973, Texas entrepreneur H. W. (Hub) Markwardt began importing highly efficient ceiling fans to the United States that were manufactured in India by Crompton Greaves, Ltd. Crompton Greaves had been manufacturing ceiling fans since 1937 through a joint venture formed by Greaves Cotton of India and Crompton Parkinson of England, and had perfected the world’s most energy efficient ceiling fans thanks to its patented 20 pole induction motor with a highly efficient heat-dissipating cast aluminum rotor. These Indian manufactured ceiling fans caught on slowly at first, but Markwardt’s Encon Industries branded ceiling fans (which stood for ENergy CONservation) eventually found great success during the energy crisis of the late 1970s and early 1980s, since they consumed far less energy (under 70 watts of electricity) than the antiquated shaded pole motors used in most other American made fans. The fans became very effective energy saving appliances for residential and commercial use by supplementing expensive air conditioning with a cooling wind-chill effect. Fans used for comfort create a wind chill by increasing the heat transfer coefficient, but do not lower temperatures directly.

In the late 1940s, the British electrical engineer Eric Laithwaite, a professor at Imperial College London, developed the first full-size working model of the linear induction motor. He became professor of heavy electrical engineering at Imperial College in 1964, where he continued his successful development of the linear motor. Since linear motors do not require physical contact between the vehicle and guide way, they became a common fixture on advanced transportation systems in the 1960s and 70s. Laithwaite joined one such project, the Tracked Hovercraft, although the project was cancelled in 1973.

The linear motor was naturally suited to use with maglev systems as well. In the early 1970s, Laithwaite discovered a new arrangement of magnets, the magnetic river that allowed a single linear motor to produce both lift and forward thrust allowing a maglev system to be built with a single set of magnets. Working at the British Rail Research Division in Derby, along with teams at several civil engineering firms, the “transverse-flux” system was developed into a working system. The first commercial maglev people mover was simply called “MAGLEV” and officially opened in 1984 near Birmingham, England. It operated on an elevated 600 m (2,000 ft.) section of monorail track between Birmingham Airport and Birmingham International railway station, running at speeds up to 42 km/h (26 mph). The system was closed in 1995 due to reliability problems. By the fourth quarter of Sunonwealth Electric Machine Industry Co., Ltd. (Sunon) developed the MagLev Motor Fan, the world’s first-ever cooling fan with zero friction and no contact between the shaft and the bearing during operation.

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PROJECT OBJECTIVE

A rational approach to reduction in the losses in daily use devices is represented in this project. The social relevance and benefits of this project can be explained by comparing the MagLev fan with the currently available conventional electric fans.

SCOPE OF THE PROJECT

The main advantages of MagLev fan that are the needs of the economy are given below:

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PROJECT ANALYSIS AND DESIGN

The MagLev motor fan works under the principles of magnetic levitation, where the rotor is suspended in the space with the help of electromagnets. The main idea is to save the power that is lost due to heating and frictional losses in a conventional fan, by suspending the rotor in the air.

BASIC DESIGN

The rough design of MagLev fan is made using Rhinoceros 3D software. Figure shows the exploded view of the design of MagLev fan. Here, the stator and the central hub of the machine is denoted using white color. The rotor and the leaves of the machine are marked using blue color and the electromagnets and its supporting ring is shown using red color

EV

The design varies from conventional fans in various aspects. The number of poles required for the construction of this fan is only 8-12, whereas a conventional electric fan uses 18-22 poles. Thus the amount of steel required for construction and copper for winding is considerably reduced, reducing the weight of the stator and also mainly, the cost. There is no Aluminum housing required as the rotor runs independent of the stator. Whereas, dust caps are provides on the open parts in order to block the entry of atmospheric dust particles and to provide a good aesthetic appearance. The leaves of the fan are attached to the periphery of the rotor base, which are provided with the rotor steel sheets. The leaves of the fan can be made using fiber plastic in order to reduce the overall weight of the fan and also reducing the cost.

TV SV

The same motor can also be used to implement other electrical fan devices such as bathroom exhaust, air blowers, vacuum pumps, blowers in rice fields etc. where the design of the fan is changed. The bearing and magnet position is made axial such that 360º orientation of the motor is possible. In case of a ceiling fan, full angle orientation is irrelevant.

COMPONENTS REQUIRED

  1. 220v 50Hz AC Electromagnet
  2. Speed control capacitor
  3. AC fan capacitor
  4. Copper wire for main and auxiliary windings
  5. Steel ball bearings
  6. Electric steel sheet for stator and rotor poles
  7. Non corrosive iron for rotor base

ELECTROMAGNET

Electromagnet

An electromagnet is a type of magnet in which the magnetic field is produced by an electric current. The magnetic field disappears when the current is turned off. Electromagnets usually consist of insulated wire wound into a coil. A current through the wire creates a magnetic field which is concentrated in the hole in the center of the coil. The wire turns are often wound around a magnetic core made from a ferromagnetic or ferrimagnetic material such as iron; the magnetic core concentrates the magnetic flux and makes a more powerful magnet.

The main advantage of an electromagnet over a permanent magnet is that the magnetic field can be quickly changed by controlling the amount of electric current in the winding. However, unlike a permanent magnet that needs no power, an electromagnet requires a continuous supply of current to maintain the magnetic field.

An electric current flowing in a wire creates a magnetic field around the wire, due to Ampere’s law (see drawing below). To concentrate the magnetic field, in an electromagnet the wire is wound into a coil with many turns of wire lying side by side. The magnetic field of all the turns of wire passes through the center of the coil, creating a strong magnetic field there. A coil forming the shape of a straight tube (a helix) is called a solenoid.

The direction of the magnetic field through a coil of wire can be found from a form of the right-hand rule. If the fingers of the right hand are curled around the coil in the direction of current flow (conventional current, flow of positive charge) through the windings, the thumb points in the direction of the field inside the coil. The side of the magnet that the field lines emerge from is defined to be the North Pole.

Much stronger magnetic fields can be produced if a “magnetic core” of a soft ferromagnetic (or ferrimagnetic) material, such as iron, is placed inside the coil. A core can increase the magnetic field to thousands of times the strength of the field of the coil alone, due to the high magnetic permeability μ of the material. This is called a ferromagnetic-core or iron-core electromagnet. However, not all electromagnets use cores, and the very strongest electromagnets, such as superconducting and the very high current electromagnets, cannot use them due to saturation.

The material of a magnetic core (often made of iron or steel) is composed of small regions called magnetic domains that act like tiny magnets (see ferromagnetism). Before the current in the electromagnet is turned on, the domains in the iron core point in random directions, so their tiny magnetic fields cancel each other out, and the iron has no large scale magnetic field. When a current is passed through the wire wrapped around the iron, its magnetic field penetrates the iron, and causes the domains to turn, aligning parallel to the magnetic field, so their tiny magnetic fields add to the wire’s field, creating a large magnetic field that extends into the space around the magnet. The effect of the core is to concentrate the field, and the magnetic field passes through the core more easily than it would pass through air.

The larger the current passed through the wire coil, the more the domains align, and the stronger the magnetic field is. Finally all the domains are lined up, and further increases in current only cause slight increases in the magnetic field: this phenomenon is called saturation.

SINGLE PHASE INDUCTION MOTOR

An induction motor or asynchronous motor is an AC electric motor in which the electric current in the rotor needed to produce torque is obtained by electromagnetic induction from the magnetic field of the stator winding. An induction motor can therefore be made without electrical connections to the rotor. An induction motor’s rotor can be either wound type or squirrel-cage type. Single phase power system is widely used as compared to three phase system for domestic purpose, commercial purpose and to some extent in industrial purpose. As the single phase system is more economical and the power requirement in most of the houses, shops, offices are small, which can be easily met by single phase system. The single phase motors are simple in construction, cheap in cost, reliable and easy to repair and maintain.

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WORKING

The working of the electromagnets and the induction motor are basically independent of each other. When the AC supply is given to the machine, the supply reaches the motor circuit after the regulation of voltage from the speed control circuit. This current flows through the stator coils, producing a magnetic field. This magnetic field links with the rotor provided near to these coils, exerting a force on it, which causes the rotor to rotate. This force on the rotor causes the ceiling fan to rotate, creating air circulation. The working block diagram of the MagLev fan is shown in figure.

1Working

The AC supply is also parallelly provided to the electromagnet circuit. The supply is first regulated enough so as to produce required magnetization of the electromagnets. These electromagnets after magnetization link with the rotor axially, attracting it toward the magnets. This causes the rotor to levitate and suspend itself in a thin cushion of air such that there exists no physical contact between the stator and the rotor. This helps the machine to attain higher speeds than a normal ceiling fan, due to the absence of friction between the stationary and moving parts of the machine.

The combined operation of the stator and the electromagnets rotates the rotor, simultaneously lifting it up from the ball bearing base provided at the bottom. This gives a smooth transition from a conventional working system to the system working with influence of magnetic levitation. This method of transition from normal working mode to magnetic levitation helps to save power during the starting of the motor, as the electromagnets and rotor are physically and magnetically independent of each other.

At open switch condition, the rotor rests on the ball bearings provided at the base of the motor under gravitational force. When the supply is given, the fan rotates as a conventional fan. As the fan picks up the speed, the electromagnets provided above the rotor gets magnetised and lifts up the rotor from the supporting ball bearing structures and rotates on a cushion of air, above the ball bearings and below the elctromagnets. The speed controlling of the fan can be brought about by using either electronic regulator of capacitive regulator. While switching off the fan, the electromagnet slowly loses the magnetisation and the rotor smoothly lands back onto the ball bearings given below, giving no posible chance for wear and tear.

The same motor can also be used to implement other electrical fan devices such as bathroom exhaust, air blowers, vacuum pumps, blowers in rice fields etc. where the design of the fan is changed. The bearing and magnet position is made axial such that 360º orientation of the motor is possible. In case of a ceiling fan, full angle orientation is irrelevant.

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CONCLUSION

A rational approach to reduction in the losses in daily use devices is represented in this project. Here we have adapted to design and re development an existing traditional ceiling fan working with a single phase induction motor to a MagLev fan that works under the principle of magnetic levitation, alongside electromagnetic induction. In this approach we have remodeled the conventional ceiling fan system, which comprises of a simple single phase induction motor, with a modified induction motor that additionally works under the principles of magnetic levitation, which helps to reduce the common losses in the traditional system.

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FUTURE SCOPES

The reference design provided in this application note shows the reduction in power consumption by implementing the principles of magnetic levitation to single phase induction motors in ceiling fans. Further improvements can be made to the design by adding the following features:

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REFERENCES

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